{"id":866,"date":"2022-10-03T02:00:49","date_gmt":"2022-10-03T00:00:49","guid":{"rendered":"https:\/\/intermeko.eu\/?p=866"},"modified":"2023-05-26T13:33:01","modified_gmt":"2023-05-26T11:33:01","slug":"bta-powtarzalna-jakosc","status":"publish","type":"post","link":"https:\/\/intermeko.eu\/pl\/bta-powtarzalna-jakosc\/","title":{"rendered":"BTA – powtarzalna jako\u015b\u0107"},"content":{"rendered":"

\u0141o\u017cyska toczne s\u0105 tylko z pozoru prostymi mechanizmami. Ich wewn\u0119trzna budowa, bardzo du\u017ca wra\u017cliwo\u015b\u0107 na dok\u0142adno\u015b\u0107 wykonania, rodzaj u\u017cytych materia\u0142\u00f3w, spos\u00f3b obr\u00f3bki cieplno-chemicznej element\u00f3w sk\u0142adowych, stawia przed nami wyzwania, co i w jaki spos\u00f3b nale\u017cy skontrolowa\u0107, aby zapewni\u0107 ich powtarzaln\u0105 jako\u015b\u0107.
\nJako\u015b\u0107 \u0142o\u017cysk bezpo\u015brednio zwi\u0105zana jest z jako\u015bci\u0105 materia\u0142\u00f3w, z kt\u00f3rych zosta\u0142y one wykonane, procesem obr\u00f3bki cieplno-chemicznej oraz dok\u0142adno\u015b\u0107 wykonania wszystkich element\u00f3w. W procesie kontroli jako\u015bci uwzgl\u0119dnione zosta\u0142y analizy cz\u0119stotliwo\u015bci typowych uszkodze\u0144. Na bazie analizy PARETO opracowane zosta\u0142y plany jako\u015bci maj\u0105ce na celu realizacj\u0119 zasady ci\u0105g\u0142ego doskonalenia. Aby w pe\u0142ni wykorzysta\u0107 potencja\u0142 Statystycznej Kontroli Jako\u015bci nale\u017cy, wi\u0119c uwzgl\u0119dni\u0107 wiele parametr\u00f3w zar\u00f3wno materia\u0142owych jak i geometrycznych. Wa\u017cn\u0105 kwesti\u0105 jest dob\u00f3r metod badawczych, tak aby skutecznie wykrywa\u0107 niezgodno\u015bci.<\/p>\n

Badanie parametr\u00f3w geometrycznych \u2013 wymiary i chropowato\u015b\u0107 powierzchni<\/strong><\/h2>\n

\u0141o\u017cyska charakteryzuj\u0105 si\u0119 bardzo w\u0105skimi przedzia\u0142ami tolerancji wykonania. Do kontroli wymiar\u00f3w typowych \u0142o\u017cysk i piast ko\u0142a nale\u017cy wi\u0119c stosowa\u0107 urz\u0105dzenia pomiarowe daj\u0105ce mo\u017cliwo\u015b\u0107 pomiar\u00f3w geometrycznych z dok\u0142adno\u015bci\u0105 do tysi\u0119cznych cz\u0119\u015bci milimetra, czyli mikrometr\u00f3w. Istotna jest r\u00f3wnie\u017c chropowato\u015b\u0107 bie\u017cni \u0142o\u017cyska. Spos\u00f3b obr\u00f3bki, dok\u0142adno\u015b\u0107 wykonania ostatnich operacji docierania b\u0119dzie mia\u0142 istotny wp\u0142yw na opory tarcia element\u00f3w tocznych, zbyt du\u017ce opory b\u0119d\u0105 powodowa\u0142y podniesienie temperatury pracy \u0142o\u017cyska i w efekcie przyspieszone zu\u017cycie.<\/p>\n

Badanie kszta\u0142tu \u2013 ko\u0142owo\u015b\u0107 i cylindryczno\u015b\u0107<\/strong><\/h2>\n

B\u0142\u0119dy kszta\u0142tu cylindryczno\u015bci lub walcowo\u015bci powoduj\u0105 zniekszta\u0142cenia bie\u017cni \u0142o\u017cyska, spi\u0119trzenie napr\u0119\u017ce\u0144 oraz zakleszczenie cz\u0119\u015bci tocznych. Prowadzi to w rezultacie do szybkiego zu\u017cycia \u0142o\u017cyska. W procesie bada\u0144 i kontroli u\u017cywane s\u0105 urz\u0105dzenia umo\u017cliwiaj\u0105ce odwzorowanie powierzchni bie\u017cni element\u00f3w tocznych z dok\u0142adno\u015bci\u0105 do 0,01 mikrometra! Badania kszta\u0142tu maj\u0105 decyduj\u0105ce znaczenie dla wykrycia niezgodno\u015bci kszta\u0142tu powierzchni roboczych, kt\u00f3re maj\u0105 wp\u0142yw na cichobie\u017cno\u015b\u0107 \u0142o\u017cysk. W typowych \u0142o\u017cyskach k\u00f3\u0142 maksymalna r\u00f3\u017cnica nier\u00f3wno\u015bci nie powinna przekracza\u0107 5 mikrometr\u00f3w.<\/p>\n

Karta pomiarowa bada\u0144 kontrolnych okr\u0105g\u0142o\u015bci \u0142o\u017cysk BTA<\/strong><\/h2>\n

Badane \u0142o\u017cysko charakteryzuje si\u0119 prawid\u0142owym rozk\u0142adem nier\u00f3wno\u015bci, nie ma gwa\u0142townych uskok\u00f3w, maksymalna r\u00f3\u017cnica wzniesie\u0144 wynosi 1,84mm < 5mm.<\/p>\n

Badania materia\u0142owe<\/strong><\/h2>\n

Kluczowe znaczenie dla no\u015bno\u015bci i trwa\u0142o\u015bci \u0142o\u017cysk maj\u0105: sk\u0142ad chemiczny stali oraz rodzaj obr\u00f3bki cieplno-chemicznej. Wszelkie b\u0142\u0119dy w procesie wytwarzania \u0142o\u017cyska maj\u0105 wp\u0142yw na przy\u015bpieszone zu\u017cycie warstwy powierzchniowej \u0142o\u017cyska. Na przyk\u0142ad nieprawid\u0142owy dob\u00f3r parametr\u00f3w szlifowania powoduje powstanie siatki mikrop\u0119kni\u0119\u0107 na powierzchni, co mo\u017ce spowodowa\u0107 spadek \u017cywotno\u015bci o 50%.<\/p>\n

Aby wykry\u0107 wszelkie niezgodno\u015bci tego typu w laboratorium Labo-Tech powsta\u0142a pe\u0142na \u015bcie\u017cka preparatyki element\u00f3w cz\u0119\u015bci zamiennych. Sterowane komputerowo przecinarka oraz szlifierko-polerka s\u0105 niezb\u0119dnymi urz\u0105dzeniami na etapach przygotowawczych do bada\u0144 mikrostruktury. Dopiero po odpowiednim przygotowaniu pr\u00f3bek mo\u017cna przeprowadzi\u0107 badania materia\u0142owe: twardo\u015b\u0107 oraz mikrostruktur\u0119 stali. Warunkiem dopuszczenia do sprzeda\u017cy \u0142o\u017cysk i piast k\u00f3\u0142 jest pozytywne przej\u015bcie wszystkich test\u00f3w, zar\u00f3wno geometrycznych, jak i wytrzyma\u0142o\u015bciowych. Ma to na celu wypracowanie standard\u00f3w jako\u015bciowych, kt\u00f3re musz\u0105 spe\u0142ni\u0107 dostawcy \u0142o\u017cysk. Badania s\u0105 cyklicznie powtarzane, tak, aby nie dopu\u015bci\u0107 do spadku jako\u015bci produktu.<\/p>\n","protected":false},"excerpt":{"rendered":"

\u0141o\u017cyska toczne s\u0105 tylko z pozoru prostymi mechanizmami. Ich wewn\u0119trzna budowa, bardzo du\u017ca wra\u017cliwo\u015b\u0107 na … <\/a><\/p>\n","protected":false},"author":1,"featured_media":868,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[5],"tags":[],"class_list":["post-866","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-wiedza-i-porady"],"acf":[],"yoast_head":"\nBTA - powtarzalna jako\u015b\u0107 - Intermeko<\/title>\n<meta name=\"description\" content=\"\u0141o\u017cyska charakteryzuj\u0105 si\u0119 budow\u0105 wewn\u0119trzn\u0105, bardzo du\u017c\u0105 wra\u017cliwo\u015bci\u0105 na dok\u0142adno\u015b\u0107 wykonania, rodzaj u\u017cytych materia\u0142\u00f3w, spos\u00f3b obr\u00f3bki cieplno-chemicznej element\u00f3w.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/intermeko.eu\/pl\/bta-powtarzalna-jakosc\/\" \/>\n<meta property=\"og:locale\" content=\"pl_PL\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"BTA - 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